Page 2. 1925 Hudson Super Six Biddle and Smart 7 Passenger.
Engine and other mechanical work.

On to Page 3. Interior Work
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Click on pictures for larger version.
Jump to: Distributor - Starter, Generator - Water Pump - Steering - Fuel System - Transmission - Rear Axle - Wheels - Speedometer - Lights -

********** Engine **********

Pulling out the engine, trans assembly. It is hard to drive the pin out of the bell covering the shifter tower.
So I just took the trans cover off, which gave plenty of room to fit the trans assembly under the firewall.
25HudsonRemovingEngine1.jpg (118964 bytes) 25HudsonRemovingEngine5.jpg (101653 bytes) 25HudsonRemovingEngine2.jpg (118241 bytes) 25HudsonRemovingEngine7.jpg (98839 bytes) 25HudsonRemovingEngine6.jpg (93218 bytes) 25HudsonRemovingEngine3.jpg (98684 bytes) 25HudsonRemovingEngine4.jpg (115962 bytes)

Tear down of my extra engine. This turned out to be a very good engine, I do not have to bore, or do bearings.
1925 hudson engine DCP06911.JPG (77522 bytes) DCP06912.JPG (97598 bytes) DCP06913.JPG (123996 bytes) DCP06914.JPG (131830 bytes) DCP06915.JPG (173807 bytes) DCP06916.JPG (146631 bytes) DCP06917.JPG (163626 bytes) DCP06918.JPG (114405 bytes) DCP06919.JPG (152305 bytes) DCP06920.JPG (158570 bytes) DCP06921.JPG (99264 bytes) DCP06923.JPG (129700 bytes) DCP06924.JPG (128915 bytes) DCP06925.JPG (120972 bytes) DCP06926.JPG (102631 bytes) DCP06927.JPG (160202 bytes) DCP06928.JPG (123222 bytes)

I took a grinder to the oil troughs. Smoothed surfaces and opened the passages into the main bearings.
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********** Water Pump **********

Water pump on engine with generator removed.
StarterGenRemoved.JPG (108642 bytes)

Rebuilding the Water Pump is an experience. I had 2 pumps to work with.
WaterPump1.JPG (84121 bytes) WaterPump4.JPG (77600 bytes) WaterPump3.JPG (78122 bytes) WaterPump2.JPG (121026 bytes) WaterPump5.JPG (94644 bytes)

The impeller rusts to shaft even though it is brass. Take your time in pulling off the impeller.
There is a woodruff key and it's pinned to the shaft. You have to drill that out. This one had been oversized, lots of drilling.
I Silver Soldered the bore and the pin holes. Bored out the impeller to fit the shaft.
Instead of drilling the impeller to shaft pin hole all the way through, I only drilled one side of the impeller.
Then I thread tapped the impeller and shaft to 1/4 inch NC and used a setscrew which bottomed to the opposite
side of the impeller bore.
WaterPumpImpeller1.JPG WaterPumpImpeller2.JPG WaterPumpImpeller3.JPG WaterPumpImpeller4.JPG

Tore down both pumps and found that one had a replaceable shaft.
The shaft was knurled and the gear assembly is pinned to the shaft.
WaterPumpShaft1.JPG WaterPumpShaft2.JPG WaterPumpShaft3.JPG WaterPumpShaft4.JPG WaterPumpDistributorDriveGear.JPG (69918 bytes)

************* Distributor *************

I have 3 distributors and tower assemblies. One each, Autolite, American Bosch, Delco-Remy.
Hudson Distributor.JPG Hudson Distributors.JPG AmericanBoschDistributor1.JPG AmericanBoschDistributor2.JPG AutoliteDistributor1.JPG DistributorAdvanceOnly.JPG Delco-RemyDistributor1.JPG DistributorAdvanceOilPump1.JPG DistributorAdvanceOilPump3.JPG
DistributorAdvanceOilPump2.JPG (73003 bytes)

Oil Pump.
OilPump.JPG (75163 bytes) OilPumpDrive.JPG (48228 bytes) OilPumpLargePlunger1.JPG (64983 bytes) OilPumpLargePlunger3.JPG (74801 bytes)

********** Starter - Generator ***********

The starter and Generator are now rebuilt.
IMG_0348.JPG (215701 bytes) 25Generator.JPG (58587 bytes) 25GeneratorTag.JPG (69045 bytes)

Starter shaft.

Sleeve assembly apart. 4th item from left is copper sleeve which slides trough contacts to engage starter.

********** Steering **********

Rebuilding the steering box.
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IMG_0444.JPG (128042 bytes) IMG_0339.JPG (121672 bytes) IMG_0341.JPG (50880 bytes)

Trying to pick the best of available parts.
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Installed and working like a champ.
IMG_0432.JPG (212494 bytes) DCP06573.JPG (158185 bytes)

I mocked up a steering wheel until I get the original rebuilt this winter.
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1925 Hudson Horn Button.
IMG_2515.JPG (66781 bytes) IMG_2517.JPG (67333 bytes) IMG_2518.JPG (108823 bytes) IMG_2510.JPG (36324 bytes) IMG_2511.JPG (33326 bytes) IMG_2516.JPG (82420 bytes)

********** Transmission **********

Tore down both transmissions. Will be able to make one good one from the both.
Transmission1.jpg Transmission2.jpg 25HudsonTransmission1-1.jpg 25HudsonTransmission1-2.jpg 25HudsonTransmission2-1.jpg 25HudsonTransmission2-2.jpg
25HudsonInputShaft1.jpg 25HudsonInputShaft2.jpg 25HudsonInputToMainShaft.jpg 25HudsonMainShaft.jpg 25HudsonOutputShaft1.jpg 25HudsonOutputShaft2.jpg (124687 bytes) 25HudsonOutputShaft3.jpg (76548 bytes)

********** Rear Axle **********

1925 Hudson Rear Axle, doing the brakes. Putting in new felt axle seals. Pulled pumpkin cover and cleaned out 50 + years of filings.
I did glue a magnet inside the housing to catch what I might have missed, but forgot to take pictures of inside.
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********** Fuel System **********

1925 Hudson rebuilding the Carburetor.
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IMG_0280.JPG (183256 bytes) IMG_0282.JPG (107753 bytes) IMG_0283.JPG (144505 bytes) IMG_0285.JPG (99628 bytes)

IMG_0288.JPG (113229 bytes) IMG_0279.JPG (175050 bytes)

Rebuilding fuel pump.
IMG_0342.JPG (195418 bytes) IMG_0343.JPG (40850 bytes) IMG_0345.JPG (45456 bytes) IMG_0346.JPG (153924 bytes)

********** Speedometer **********

1925 Hudson rebuilding the Speedo. That pot metal really loves to expand. I could use one more for parts.
IMG_0362.JPG (74138 bytes) IMG_0363.JPG (74913 bytes) IMG_0355.JPG (61085 bytes) IMG_0356.JPG (61438 bytes) IMG_0357.JPG (54832 bytes)

Progress pictures, but no progress.
IMG_0421.JPG (228651 bytes) IMG_0422.JPG (241992 bytes) IMG_0426.JPG (216171 bytes) IMG_0428.JPG (218834 bytes)

********** Lights **********

1925 Hudson cowl lamp repair. They are rusted through on the bottom, so I lead filled the holes.
DCP06701.JPG (80678 bytes) DCP06702.JPG (81063 bytes) DCP06703.JPG (81063 bytes) DCP06704.JPG (88645 bytes) DCP06705.JPG (61115 bytes) DCP06706.JPG (67421 bytes)

1925 Hudson Head Lamps. They are like the 37, but simpler. Out of 5 I got 2 good reflectors.
DCP06577.JPG (142129 bytes) DCP06615.JPG (124679 bytes) DCP06616.JPG (115340 bytes) DCP06617.JPG (131023 bytes)

********** Wheels **********

1925 Hudson making a new rear wood spoke wheel from a front one. The spokes are from a front wheel with bearing hub removed. The hub in the second picture is the rear.
I did not get a picture of the final hub. I had a sleeve shrunk on the hub the diameter of the front hub, (larger)
then pressed it into the front spoke assembly. Went .030 larger than the original front hub to make up for spoke wear. Nice tight wheel now.
IMG_0275.JPG (203296 bytes) DCP06570.JPG (144548 bytes) IMG_0276.JPG (199050 bytes) IMG_0277.JPG (204174 bytes) IMG_0367.JPG (64173 bytes) IMG_0368.JPG (62957 bytes) Hudson Rim

I bought a antique John Bean wheel balancer summer of 2011.
I have an extra spoke wheel for my 1925 so I balanced it, then mounted the tire rim assembly on the wheel and balanced the assembly.
I have the Wall Chart on how to use a Bean wheel balancer in my Tech area.

Balancing Wood Spoke Wheel with Bean Balancer Balancing Wood Spoke Wheel with Bean Balancer Balancing Wood Spoke Wheel with Bean Balancer Balancing Wood Spoke Wheel with Bean Balancer Balancing Wood Spoke Wheel with Bean Balancer

I have an Aermore exhaust horn I want to install.
Aermore Exhaust Horn Exhaust Cutout Parts Advertisement Aermore Exhaust Horn Advertisement Aermore Exhaust Horn Cutout Valve Aermore Exhaust Horn Cutout Valve

Wiper that was on the car.
25Wiper.JPG (53551 bytes) 25Wiper2.JPG (49772 bytes)

Page 3. Interior Work

 

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